Details
Overview
The HPR400XD is the fastest, thickest and most versatile HyPerformance Plasma system available on the market
Hypertherm has spent more than four decades developing over 70 patented plasma technologies to provide customers with exceptional performance they can count on. With thousands of HyPerformance Plasma systems sold around the world, the HPR product family has become the plasma system of choice for customers who demand the most consistent cut quality, highest productivity, lowest operating cost and unmatched reliability.
Superior cut quality and consistency
HyPerformance Plasma cuts fine-feature parts with superior quality and consistency, eliminating the cost of secondary operations.
- Patented HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 80 mm (3.2″).
- Patented system technologies deliver more consistent cut quality over a longer period of time than other systems available on the market.
Maximized productivity
HyPerformance Plasma combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability to maximize productivity.
Minimized operating cost
HyPerformance Plasma lowers operating cost and improves profitability.
- Patented LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality over the longest period of time.
Unmatched reliability
Extensive testing, backed by more than four decades of experience, guarantees the Hypertherm quality you can count on.

Specifications
* F5=5%H , 95%N2
** H35 = 35% H , 65% Ar

Specifications
* F5=5%H , 95%N2
** H35 = 35% H , 65% Ar
Input voltages | VAC | Hz | Amps |
200/208 | 50/60 | 262/252 | |
220 | 50/60 | 238 | |
240 | 60 | 219 | |
380 | 50/60 | 138 | |
400 | 50/60 | 131 | |
440 | 60 | 120 | |
480 | 60 | 110 | |
600 | 60 | 88 |
Output voltage | 200 VDC |
Output current | 400 A |
Duty cycle | 100% at 40°C (104°F) at 80kW |
Maximum OCV | 360 VDC |
Dimensions | 118 cm (46.4'') H / 88 cm (34.7'') W / 126 cm (49.7'') L |
Weight | 851 kg (1877 lbs) |
Plasma gas | O2 / N2 / F5* / H35** / Air / Ar |
Shield gas | N2 / O2 / Air / Ar |
Gas pressure |
8.3 bar (120 psi) Manual gas console 8.0 bar (115 psi) Automatic gas console |
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- Hypertherm is ISO9001:2000 certified
- Hypertherm full-system warranty – complete coverage for two years on all system components and one year on the torch.
Operating Data
Virtually dross-free cutting capacity – mild steel 38 mm (11⁄2″)
Production pierce capacity – mild steel 50 mm (2″)
Maximum cutting capacity (edge start) – mild steel 80 mm (3.2″)
Material | Current (amps) | Thickness (mm) | Approximate cutting speed (mm/min.) | Thickness (inches) | Approximate cutting speed (ipm) |
---|---|---|---|---|---|
Mild steel | 30 | 0.5 | 5355 | .018 | 215 |
Mild steel O2 plasma |
30 | 3 | 1160 | .135 | 40 |
Mild steel O2 shield |
30 | 6 | 665 | 1⁄4 | 25 |
Mild steel O2 plasma |
80 | 3 | 6145 | .135 | 180 |
Mild steel O2 shield |
80 | 6 | 3045 | 1⁄4 | 110 |
Mild steel O2 shield |
80 | 20 | 545 | 3⁄4 | 25 |
Mild steel O2 plasma |
130† | 6 | 4035 | 1⁄4 | 150 |
Mild steel Air shield |
130† | 10 | 2680 | 3⁄8 | 110 |
Mild steel Air shield |
130† | 25 | 550 | 1 | 20 |
Mild steel O2 plasma |
200 | 6 | 5248 | 1⁄4 | 200 |
Mild steel Air shield |
200 | 12 | 3061 | 1/2 | 115 |
Mild steel Air shield |
200 | 25 | 1167 | 1 | 45 |
Mild steel Air shield |
200 | 50 | 254 | 2 | 10 |
Mild steel O2 plasma |
260† | 10 | 4440 | 3/8 | 180 |
Mild steel Air shield |
260† | 20 | 2170 | 3/4 | 90 |
Mild steel Air shield |
260† | 64 | 195 | 2-1/2 | 8 |
Mild steel O2 plasma |
400† | 12 | 4430 | 1/2 | 170 |
Mild steel Air shield |
400† | 25 | 2210 | 1 | 85 |
Mild steel Air shield |
400† | 50 | 795 | 2 | 30 |
Mild steel Air shield |
400† | 80 | 180 | 3 | 10 |
Stainless steel | 45 | 1 | 5740 | .036 | 240 |
Stainless steel F5 plasma |
45 | 2.5 | 2510 | .105 | 90 |
Stainless steel N2 shield |
45 | 6 | 845 | 1/4 | 30 |
Stainless steel F5 plasma |
80 | 4 | 2180 | .135 | 105 |
Stainless steel N2 shield |
80 | 6 | 1225 | 1/4 | 45 |
Stainless steel N2 shield |
80 | 10 | 560 | 3/8 | 25 |
Stainless steel H35 plasma |
130† | 10 | 980 | 3/8 | 40 |
Stainless steel N2 shield |
130† | 12 | 820 | 1/2 | 30 |
Stainless steel N2 shield |
130† | 25 | 260 | 1 | 10 |
Stainless steel H35 plasma |
200 | 10 | 1620 | 3/8 | 65 |
Stainless steel N2 shield |
200 | 12 | 1450 | 1/2 | 55 |
Stainless steel N2 shield |
200 | 20 | 820 | 3/4 | 35 |
Stainless steel H35 plasma |
260† | 12 | 1710 | 1/2 | 65 |
Stainless steel N2 shield |
20 | 1085 | 3/4 | 45 | |
Stainless steel N2 shield |
25 | 758 | 1 | 30 | |
Stainless steel N2 shield |
50 | 270 | 2 | 10 | |
Stainless steel H35 and N2 |
400† | 20 | 1810 | 3/4 | 75 |
Stainless steel Air plasma |
400† | 40 | 720 | 1-1/2 | 30 |
Stainless steel N2 shield |
400† | 80 | 190 | 3 | 10 |
Aluminum | 45 | 1.5 | 4420 | .048 | 220 |
Aluminum Air plasma |
45 | 4 | 2575 | .135 | 110 |
Aluminum Air shield |
45 | 6 | 1690 | 1/4 | 60 |
Aluminum H35 plasma |
130† | 12 | 1455 | 1/2 | 55 |
Aluminum N2 shield |
130† | 20 | 940 | 3/4 | 40 |
Aluminum N2 shield |
130† | 25 | 540 | 1 | 20 |
Aluminum H35 plasma |
200 | 10 | 4400 | 3/8 | 180 |
Aluminum N2 shield |
200 | 12 | 3800 | 1/2 | 140 |
Aluminum N2 shield |
200 | 20 | 1450 | 3/4 | 70 |
Aluminum H35 plasma |
260† | 12 | 5160 | 1/2 | 190 |
Aluminum N2 shield |
260† | 20 | 2230 | 3/4 | 90 |
Aluminum N2 shield |
260† | 50 | 390 | 2 | 14 |
Aluminum H35 plasma |
400† | 20 | 2420 | 3/4 | 100 |
Aluminum N2 shield |
400† | 40 | 1190 | 1-1/2 | 50 |
Aluminum N2 shield |
400† | 80 | 210 | 3 | 10 |
Note: Take care in comparison: Competitors often show maximum cutting speeds , rather than speeds that deliver the best cuts , as shown above. Cut speeds listed above deliver best cut quality , but cut speeds can be up to 50% faster.
The operating data chart does not list all processes available for the HPR400XD. Please contact Hypertherm for more information.
† Consumables support up to 45° bevel capability.
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